How To Make Garden Furniture From Pallets

Reclaimed wooden pallets offer an accessible and cost-effective material for creating durable and aesthetically pleasing garden furniture. This article will outline the procedures and considerations for transforming discarded pallets into functional and stylish outdoor pieces.

Prior to commencing any pallet furniture project, sourcing suitable pallets is paramount. Look for pallets that are heat-treated (marked with "HT") rather than chemically treated with methyl bromide (marked with "MB"). The latter is a pesticide and is unsafe for use in furniture, especially outdoor furniture where exposure to rain and sunlight could lead to chemical leaching. Check for signs of damage, rot, or infestation. Choose pallets that are structurally sound and free from splinters and excessive wear. Local businesses, warehouses, and construction sites are potential sources. Many are willing to give away unwanted pallets, but always ask for permission before taking any.

Once pallets have been acquired, preparation is key to a successful project. Cleaning the pallets thoroughly is the first step. Use a stiff brush or a pressure washer to remove dirt, debris, and any loose particles. Allow the pallets to dry completely before proceeding. Next, sanding the wood is essential for creating a smooth and splinter-free surface. Begin with a coarser grit sandpaper (e.g., 80-grit) to remove any imperfections and then move to a finer grit (e.g., 120-grit, then 220-grit) for a polished finish. Always wear appropriate safety gear, including safety glasses and a dust mask, during sanding.

Disassembling pallets can be a necessary step, depending on the desired furniture design. A crowbar or a specialized pallet dismantling tool can be used to carefully separate the boards. Be mindful of nails and staples, and use a hammer and nail punch to drive them below the surface, or remove them completely with pliers. Consider using a reciprocating saw for faster and more efficient disassembly, but exercise caution to avoid damaging the wood.

With the pallets prepared, it is time to consider the specific furniture project. Pallet wood can be used to create a wide variety of garden furniture, including benches, chairs, tables, and planters. The following sections will detail the construction process for several common pallet furniture designs.

Building a Pallet Garden Bench

A simple pallet garden bench is a good starting point for beginners. This project requires minimal disassembly and relies on the inherent structure of the pallet. You will need two pallets for the base and one pallet for the backrest. Select two pallets of the same size and construction for the base to ensure stability.

Place the two pallets side-by-side, ensuring they are level and aligned. Secure them together using screws and wood adhesive. Use exterior-grade screws that are long enough to penetrate both layers of wood. Apply wood adhesive between the pallets before screwing them together to create a stronger bond. Predrilling pilot holes can prevent the wood from splitting.

The backrest can be made from the third pallet. Cut the pallet in half vertically. This will create two backrest pieces. Sand the cut edges to smooth them out. Position one of the backrest pieces at the desired angle on the back of the bench. Secure it using screws and wood adhesive. Reinforce the backrest by adding additional supports made from pallet wood scraps. These supports should be attached to both the backrest and the base of the bench to provide additional stability.

Once the bench is assembled, inspect it for any sharp edges or protruding nails. Sand any rough spots and fill any holes with wood filler. Apply a sealant or stain to protect the wood from the elements. Exterior-grade paints and stains are recommended for outdoor furniture. Multiple coats may be necessary to achieve the desired level of protection. Consider adding cushions or pillows for added comfort.

Constructing a Pallet Coffee Table

A pallet coffee table is another relatively simple project that can add functionality and style to an outdoor seating area. This project typically involves a single pallet for the tabletop and additional wood for the legs or base.

Select a pallet that is relatively flat and has a visually appealing surface. Clean and sand the pallet thoroughly, paying particular attention to the top surface. Consider filling any large gaps in the pallet with wood filler or additional pieces of pallet wood. This will create a smoother and more uniform tabletop.

There are several options for constructing the legs or base of the coffee table. One option is to use additional pallet wood to create a simple frame. Cut four legs to the desired height and attach them to the corners of the pallet using screws and wood adhesive. Ensure that the legs are securely attached and that the table is stable.

Another option is to use metal legs, which can be purchased from hardware stores or online retailers. Metal legs can add a more modern and industrial look to the coffee table. Attach the metal legs to the pallet according to the manufacturer's instructions.

A third option is to add casters to the bottom of the pallet to create a mobile coffee table. Casters can be particularly useful for moving the table around a patio or deck. Choose casters that are appropriate for the weight of the table and the type of surface they will be used on. Attach the casters to the bottom of the pallet using screws.

Once the coffee table is assembled, apply a sealant or stain to protect the wood from the elements. Consider adding a glass top to the table to create a smoother and more durable surface. A glass top can also protect the wood from spills and stains.

Designing Pallet Vertical Gardens

Pallet vertical gardens offer a space-saving and aesthetically pleasing way to grow plants, herbs, or flowers on a patio, balcony, or deck. This project utilizes the vertical structure of the pallet to create a tiered planting system.

Choose a pallet that is in good condition and has sturdy slats. Clean and sand the pallet thoroughly. Consider reinforcing the slats with additional screws or nails if necessary. This will ensure that the pallet can support the weight of the soil and plants.

The next step is to create pockets or containers for the plants. This can be done in several ways. One option is to line the spaces between the slats with landscape fabric. Staple the fabric to the slats to create secure pockets. Make sure the pockets are deep enough to hold a sufficient amount of soil.

Another option is to use individual pots or containers. Choose pots that are the right size to fit between the slats. Secure the pots to the pallet using screws or zip ties. Consider using pots with drainage holes to prevent water from accumulating and damaging the wood.

Once the pockets or containers are in place, fill them with potting soil. Choose a potting mix that is appropriate for the types of plants you plan to grow. Plant your chosen plants, herbs, or flowers in the soil. Water the plants regularly and fertilize them as needed.

Position the pallet vertical garden in a location that receives adequate sunlight. Lean the pallet against a wall or fence, or attach it to a sturdy support structure. Consider adding a drip irrigation system to make watering easier and more efficient.

Regardless of the specific project, proper sealing and finishing are essential for extending the lifespan of pallet furniture. Apply several coats of exterior-grade sealant or stain to protect the wood from moisture, sunlight, and insects. Regularly inspect the furniture for any signs of damage and make repairs as needed. With proper care and maintenance, pallet furniture can provide years of enjoyment.

Furthermore, safety is paramount when working with pallets. Wear appropriate safety gear, including safety glasses, gloves, and a dust mask. Use power tools responsibly and follow all safety instructions. Be mindful of sharp edges and protruding nails. If you are unsure about any aspect of the construction process, consult with a qualified professional.

The possibilities for pallet furniture are limited only by imagination and skill. By following the guidelines outlined in this article and prioritizing safety and quality, anyone can transform discarded pallets into functional and stylish additions to their outdoor living space. Experiment with different designs, finishes, and embellishments to create unique and personalized pieces of furniture.